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Industry 4.0 Digital IoT Solution

Unique features and benefits 

See how OPEX Digital can help you grow today. 

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Who we are

OPEX Digital is an international leader in digital business transformation utilising our unique lean and business improvement offering, delivering true, recognisable value to our clients.

Developed by
the Best in Class,
to help you become
Best in Class. 

OPEX Digital is Accessible from all devices, developed by globally recognised best-in-class lean experts.

 

The app allows you to monitor compliance globally and we have included Industry 4.0 Digital Coaching.

Developed by leading experts at combined lean and Business improvement system implementation, OPEX Digital standardises your pathway to optimal integrated transformational improvement.

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Introducing the Solution...

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

We have developed OPEX Digital in response to industry needs, it is a digital web app developed to empower consultants and businesses in achieving:

 

 Affordable       Consistent 

 Sustainable       Transparent

Operational Excellence.

The Problem facing businesses wanting to adopt the lean approach

We have been working with clients globally for 20+ years and have realised the barriers for many organisations in achieving and maintaining operational excellence include:

❌ Companies unable to afford the support they need​

❌ Lack of value added solutions in the market

❌ Inconsistent approach to lean, leading to inefficiencies

❌ Lack of accountability > improvements are not sustained

Each Project is driven by the following...

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

KPI'S

You can capture and measure key performance indicators in the app, and view your progress at a glance.

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Actions

You can create actions and assign to team members who will be informed of your escalation.

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Reports

Reports can be generated at any time, in print friendly a3 format. you have a history of all project reports.

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Kaizen Savings

As with KPI's, you can input kaizen savings to see and measure the real value created.

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Communication

The app sends messages between team members internally and sends external emails.

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Historical Data

Historical project data is stored within the app so you can capture and measure performance. 

...and our bespoke solution is tailored by...

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Project Areas

You define the project areas, they could be different factory lines, or departments, to suit your needs.

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Your User input

Users are assigned and you control their access level, given the right level of access for management, team leaders and supervisors.

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Your Data input

Our web app is formed around your data, graphs, charts and histories allow you to view performance at a glance or delve into the data. 

Proven. Trusted. Value-added.

OPEX Digital allows you to measure and improve upon your operations with the following lean techniques:

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Safety Assessment

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

5S Visual Factory

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Standard Operating Procedures

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Total Productive Maintenance

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Lean Project Management

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Lean Factory Design

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Quick Changeover

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Just in

Time

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

Build in Quality

MAS OPEX Digital, Operational Excellence, Industry 4.0, Continuous Improvement, Lean Management, MES System

People

Our solution breaks these techniques into manageable sections as shown below.

Mandatory health, safety and wellbeing training

Accident Prevention

First Aid

Fire Awarness

Equipment, tools and machinery

Hazardous substances

Manual handling

Emergency Arrangements

Policies and Procedures

Job Induction

Communication Structure

Project Control Phase

Equipment Installation Requirements / Recommendations

Increase bottleneck capacity

Yamazumi

Spare Parts Management

Project Implementation Phase

Layout Dynamics

Reduce inventory

Work combination

TPM Training

Project Measurement & Analysis

Machine Considerations

Change over process

One piece flow

Compliance

Hygiene

Workplace Social Distancing

PPE

Visual Control

Capacity analysis

Visual 

Management

Takt Time & Capacity Requirement

5S and Workplace Organisation

Standardised Work

Overall Equipment Effectiveness

Project Definition Phase

Material Handling

1st off inspection

Level production

Planned Maintenance

Pre-Project Preparation

Material Flow

Shingo 5 step methodology

Pull system from suppliers

Autonomous Maintenance

BlueSky Visioning

Factory Design 

Considerations

Track changeover times

Pull system within factories

Full Work System

Mistake Proofing

Organisation

Call Lights

Continous Improvement Culture

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Safety Assessment

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5S Visual Factory

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Standard Operating Procedures

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Total Productive Maintenance

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Lean Project Management

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Lean Factory Design

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Quick Changeover

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Just in

Time

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Build in Quality

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People /Culture

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The OPEX Digital application includes the category specific questions and help documents you need to achieve and sustain operational excellence.

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 Trusted by organisations globally

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